High-Precision Laser Diode Integration
The Challenge
Transitioning from bulky, off-chip optical excitation to fully integrated light sources is a major bottleneck in miniaturizing photonic systems. The primary engineering hurdle lies in the coupling efficiency: We needed to align micron-scale RGB laser diodes with on-chip waveguides where the margin for error is effectively at the submicron scale.
Our Solution
To overcome these alignment tolerances, we developed a custom, ultra-high-resolution pick-and-place system designed for sub-micron manipulation. The architecture utilizes a high-precision motion stage capable of positioning components with a resolution of several hundred nanometers. Rather than using standard adhesives, the system places the RGB lasers directly onto a specialized, pre-patterned soldering paste. By precisely controlling the thermal profile of the substrate, we trigger a laser soldering process that locks the diodes into place exactly where they interface with the waveguides. This approach successfully eliminated the need for external fiber coupling, drastically reducing the total packaging footprint while ensuring the stable and efficient optical coupling required for high-density semiconductor applications.
Let's Build Something Extraordinary Together!
Have a project in mind? Whether you need a feasibility study, a functional prototype, or a full-scale design for manufacturing, Lysitron is ready to help.
- Feasibility Studies & Consulting
- Functional Prototyping
- Design for Manufacturing
